Aftermarket mods with V39

Anyone with aftermarket mods on their MINI might want to peruse this NAM thread before taking their car in response to the “emissions recall” which applies V39 to the engine.
It is perfectly possible, as always, that the online forums are highlighting the “one in a thousand” glitch, but the thread still makes for interesting reading:
efcmini: “… suddenly the next day my “service engine soon” light came on and the car was running a little sluggishly and the rpms would drop while idling at a light … the paperwork “Faults PO420 Cat. Converter bank 1 efficiency below threshold. Has aftermarket header pipes, muffler, spark plug wires and air intake system” … I jumped in and cranked her up. Service engine light still on … they are of the opinion that my after market exhaust is causing the problem …”
El Diablito Rojo-N20Mini: “… never EVER had a SES light until they insisted on installing the new software on my car … [dealer says] SES light says nitrous …”
bgrpph: “… few months back back SES and DSC light comes on for no reason after work and its runs very rough on lite throttle and idles poorly- runs fine at full throttle. Take it in and fault code says intake pressure high-(forget the code #) they say its due to aftermarket pulley etc & won’t cover under warranty …”
I hope this is nothing more than one or two MINIs that happen to get a similar fault at a similar time – but it is also possible that V39 in some way tightens up its emissions detections and is confused by the effects of unexpected aftermarket upgrades …
MINI Peabody has previously told me of more than one exhaust cat requiring early replacement, associated with aftermarket mods – that hints at a possible link to emissions issues?

Pulley Party

Today I headed back down to YarrowSport to watch a Randy Webb Pulley Party and get another dyno run on GBMINI (to see if the recent JCW upgrade upgrade offers any measurable improvement).
Lee, a friend and one-time MINI Peabody tech, came with me – first we went to the local Krispy Kreme where MINIs-Making-A-Wish was helping to launch a toy collection, and Steve, MINIs-Making-A-Wish maestro, was interviewed by the local TV station:


Steve had recently been at Randy Webbs Pulley Party, getting this air intake (and a pulley) fitted (he commented that it was now like driving a new car); so Lee & I headed over to YarrowSport to meet Randy. While we were there we watched a short-shift kit being installed on Marks Pepper White MCS – Mark already had a pulley, computer, exhaust and intake done by Randy at a previous event.
I met “Onasled” again – since the previous Dyno Day he has personally installed a pulley, air intake, computer, header, exhaust and intercooler! Wow! His first dyno run gave 197hp.
Once again Yarrow got creative, adding racing fuel to the car and then super-chilling the intercooler to get a highest reading of 214.6!

Eventually GBMINI went back on the dyno; Yarrow told me that the rig corrects for ambient temperature & humidity differences so it is apparently fair to directly compare the September run with todays run (unfortunately Yarrows printer had no ink!):


We can see on this plot that todays run shows an increase all the way up the rev curve showing a peak torque of about 186 compared with 177 – but the red line cuts in about 200rpm lower, so the peak hp shows only about a 4hp increase.
It looks like there should be about 6-8hp increase (maintained up the curve from about 3300rpm) and I don’t know if the red line is due to operation of the dyno, or a side-effect of the V39 engine update.

So we once again try to conclude some results:
The JCW upgrade upgrade seems to give about 10 lb-ft increase in torque, but the expected hp gain does not show on the above dyno run – apparently due to a lowered red line
A full aftermarket modded MINI can still beat the “210hp JCW”, by about 6hp.
Randy Webb is a great guy who can put together a very high performing package (all the top-performing MINIs at both Dyno Days were equipped with Randys Unichip/Pulley/etc packages.
That intercooler really does need to get cool to give good performance.
Yarrow needs to stock up on his printing supplies!

UPDATE: A close comparison of Onasleds and my plots shows that while his peak hp is better than the JCW, the JCW shows higher hp at lower “real world” revs:

rpm JCW aftermarket
2100 61 57
2700 86 80
3300 115 105
3900 137 132
4500 157 155
5100 171 171
5700 182 187
6300 185 194
Peak 193.7 197.0

 

UPDATE: here is a video of the TV coverage:

Many Famous MINIs

I got an email from Scott at MINI Peabody today about the just in “2005 you-ification workbook” (showing various MINI motoring accessories). I also got an email from Keith, and a phone call from Gary!
Why? Because the inside front & back cover of this booklet is covered with pictures of MINIs collected presumably from the web, and including GBMINI:


Close-up views of front and inside front cover:

 

Who else can identify their MINI in these pics – it will be interesting to see how many of the pictures can be identified. For example, a covered bridge pic (6 down, 3 in) on the inside front cover is probably from MINIsOnTop. I am interested to know about the “bulldog on roof” pic (4 down, left edge) on the inside front cover, which looks like it was taken on GBMINIs roof – or another painted roof …

WELL DONE MINI USA! A very cool booklet encouraging and recognizing the MINI community.

PS: If anyone can identify their MINI and lives a long way from a dealership so cannot easily get a copy, I have a couple of spares, thanks to Scott 😉